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 PM150RSA060
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Three Phase + Brake IGBT Inverter Output 150 Amperes/600 Volts
R AD
12 3 4
A B U U AB
5678 9 11
W Q AB U
13 15 17 19
Y (4 TYP.)
10 12
14 16 18
M M S AG
AD (15 TYP.) Z - DIA. (4 TYP.) F E C
AA - THD (6 TYP.) U
W V U
1. V UPC 2. UFO 3. U P 4. V UPI 5. VVPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO
11. WP 12. V WPI 13. V NC 14. V NI 15. BR 16. U N 17. V N 18. WN 19. FO
B P N
W X X
AG K J D 2.54 MM DIA. (2 TYP.) AE 0.5 MM SQ. PIN (19 TYP.) J P
T GH N V AF L AC
V CC
V CC
V CC
V CC
V CC
V CC
GND GND
GND GND
GND GND
GND GND
GND GND
GND GND
GND GND
OUT
OUT
OUT
OUT
OUT
OUT
OUT
TEMP
SI
SI
SI
SI
SI
SI
SI
V CC
FO
FO
FO
FO
FO
FO
FO
IN
IN
IN
IN
IN
IN
IN
Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit
V WPC
VUPC
V VPC VP V FO
WP W FO V WPI
VUPI
V VPI
UP UFO
V NC WN
VNI
UN
FO
BR
VN
B
N
W
V
U
P
Gate Drive Circuit Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM150RSA060 is a 600V, 150 Ampere IntellimodTM Intelligent Power Module.
Type PM Current Rating Amperes 150 VCES Volts (x 10) 60
Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R Inches 4.330.04 3.740.02 3.500.04 3.27 2.910.02 2.44 1.28 1.24 1.02 0.94 Millimeters 110.01.0 95.00.5 89.01.0 83.0 74.00.5 62.0 32.6 31.6 26.0 24.0 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG Inches 0.67 0.52 0.39 0.276 0.30 0.24 0.24 Rad. 0.22 Dia. Metric M5 0.127 0.10 0.08 0.07 0.06 0.02 Millimeters 17.0 13.2 10.0 7.0 7.5 6.0 Rad. 6.0 Dia. 5.5 M5 3.22 2.6 2.0 1.8 1.6 0.5
0.87 +0.06/-0.0 22.0 +1.5/-0.0 0.79 0.76 0.75 0.708 0.670 20.0 19.4 19.0 17.98 17.02
571
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RSA060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 150 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25C unless otherwise specified
Characteristics Power Device Junction Temperature Storage Temperature Case Operating Temperature Mounting Torque, M5 Mounting Screws Mounting Torque, M5 Main Terminal Screw Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125C) Isolation Voltage, AC 1 minute, 60Hz Sinsoidal Symbol Tj Tstg TC -- -- -- VCC(prot.) VRMS PM150RSA060 -20 to 150 -40 to 125 -20 to 100 17 17 550 400 2500 Units C C C in-lb in-lb Grams Volts Volts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br) Fault Output Supply Voltage (UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current VD VCIN VFO IFO 20 20 20 20 Volts Volts Volts mA
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, Peak Collector Current, Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation VCES IC ICP VCC VCC(surge) PC 600 150 300 450 500 500 Volts Amperes Amperes Volts Volts Watts
Brake Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, Peak Collector Current, Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation Diode Forward Current Diode DC Reverse Voltage VCES IC ICP VCC VCC(surge) PC IF VR(DC) 600 50 100 450 500 312 50 600 Volts Amperes Amperes Volts Volts Watts Amperes Volts
572
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RSA060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 150 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part Over Current Trip Level Brake Part Short Circuit Trip Level Inverter Part Short Circuit Trip Level Brake Part Over Current Delay Time Over Temperature Protection toff(OC) OT OTR Supply Circuit Under Voltage Protection UV UVR Supply Voltage VD ID VCIN(on) VCIN(off) fPWM IFO(H) IFO(L) Minimum Fault Output Pulse Width tFO VD = 15V Trip Level Reset Level Trip Level Reset Level Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC Circuit Current VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC Input ON Threshold Voltage Input OFF Threshold Voltage PWM Input Frequency Fault Output Current Applied between UP, VP, WP, UN, VN, WN, Br 3Sinusoidal VD = 15V, VFO = 15V VD = 15V, VFO = 15V VD = 15V -- -- 1.2 1.7 -- -- -- 1.0 52 13 1.5 2.0 15 -- 10 1.8 72 18 1.8 2.3 20 0.01 15 -- mA mA Volts Volts kHz mA mA mS SC -20C T 125C OC -20C T 125C 210 65 -- -- -- 111 -- 11.5 -- 13.5 300 88 420 132 10 118 100 12.0 12.5 15 -- -- -- -- -- 125 -- 12.5 -- 16.5 Amperes Amperes Amperes Amperes S C C Volts Volts Volts
Brake Sector
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 150A, Tj = 25C VD = 15V, VCIN = 0V, IC = 150A, Tj = 125C Diode Forward Voltage Collector Cutoff Current VFM ICES -IC = 50A, VD = 15V, VCIN = 15V VCE = VCES, Tj = 25C VCE = VCES, Tj = 125C -- -- -- 1.7 -- -- 2.5 1 10 Volts mA mA -- 2.5 3.4 Volts -- 2.7 3.5 Volts
573
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RSA060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 150 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VFM VCE(sat) VCE = VCES, Tj = 25C VCE = VCES, Tj = 125C Diode Forward Voltage Collector-Emitter Saturation Voltage -IC = 150A, VD = 15V, VCIN = 15V VD = 15V, VCIN = 0V, IC = 150A, Tj = 125C Inductive Load Switching Times ton trr tC(on) toff tC(off) VD = 15V, VCIN = 0 ~ 15V VCC = 300V, IC = 150A Tj = 125C 0.4 -- -- -- -- 0.8 0.15 0.4 2.0 0.6 2.0 0.3 1.0 2.9 1.2 S S S S S -- -- -- -- -- 2.2 1.8 1.75 1 10 3.3 2.7 2.63 mA mA Volts Volts Volts
VD = 15V, VCIN = 0V, IC = 150A, Tj = 25C -- --
Thermal Characteristics
Characteristic Junction to Case Thermal Resistance Symbol Rth(j-c)Q Rth(j-c)D Rth(c-f)Q Rth(c-f)D Contact Thermal Resistance Rth(c-f) Condition Each Inverter IGBT Each Inverter FWDi Each Brake IGBT Each Brake FWDi Case to Fin Per Module, Thermal Grease Applied Min. -- -- -- -- -- Typ. -- -- -- -- -- Max. 0.25 0.47 0.4 1.0 0.027 Units C/Watt C/Watt C/Watt C/Watt C/Watt
Recommended Conditions for Use
Characteristic Supply Voltage Symbol VCC VD Input ON Voltage Input OFF Voltage PWM Input Frequency Minimum Dead Time VCIN(on) VCIN(off) fPWM tDEAD Condition Applied across P-N Terminals Applied between VUP1-VUPC, VN1-VNC, VVP1-VVPC, VWP1-VWPC Applied between UP, VP, WP, UN, VN, WN, Br Using Application Circuit Input Signal 0 ~ 0.8 4.0 ~ VD 5 ~ 20 2.5 Volts Volts kHz S Value 0 ~ 400 15 1.5 Units Volts Volts
574
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RSA060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 150 Amperes/600 Volts
Inverter Part
SATURATION VOLTAGE CHARACTERISTICS (TYPICAL)
COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL)
OUTPUT CHARACTERISTICS (TYPICAL)
3.0
COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS)
3.0 2.5 2.0 1.5 1.0 0.5 0 0 50 100 150 200 0 12 14 16 18 20
COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS)
COLLECTOR CURRENT, IC, (AMPERES)
150
Tj = 25oC VCIN = 0V VD = 17V 15 13
2.5 2.0 1.5 1.0 0.5 0
VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC
100
50
IC = 150A VCIN = 0V Tj = 25oC Tj = 125oC
0 0 0.5 1.0 1.5 2.0
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL)
101
VCC = 300V VD = 15V Tj = 25oC Tj = 125oC
101
REVERSE RECOVERY TIME, trr, ( S)
100
VCC = 300V VD = 15V Tj = 25oC Tj = 125oC
102
Irr
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
toff
100
SWITCHING TIMES, tc(on), tc(off), (s)
SWITCHING TIMES, ton, toff, (s)
ton
100
tc(off) tc(on)
10-1
trr
101
VCC = 300V VD = 15V Tj = 25oC Tj = 125oC
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
10-2 101
102
EMITTER CURRENT, IE, (AMPERES)
100 103
OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL)
OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL)
FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL)
120
OVER CURRENT TRIP LEVEL % (NORMALIZED) OVER CURRENT TRIP LEVEL % (NORMALIZED)
120
Tj = 25oC VD = 15V
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)
120
100
100
100
80
80
80
60
60
60
40
40
VD = 15V
0 0 12 14 16 18 20
SUPPLY VOLTAGE, VD, (VOLTS)
0 -50 0 50 100 150
JUNCTION TEMPERATURE, Tj, (oC)
0 -50 0 50 100 150
JUNCTION TEMPERATURE, Tj, (oC)
575
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RSA060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 150 Amperes/600 Volts
Inverter Part
CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
15
UV UVr
101
101
14
UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS)
100
100
13
10-1
10-1
12
11
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.25oC/W
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.47oC/W
0 -50 0 50 100
o
150
10-3 10-3
10-2
10-1
TIME, (s)
100
10-3 101
10-3 10-3
10-2
10-1
TIME, (s)
100
101
JUNCTION TEMPERATURE, TC, ( C)
Brake Part
DIODE FORWARD CHARACTERISTICS
103
DIODE FORWARD CURRENT, IF, (AMPERES)
VD = 15V Tj = 25oC Tj = 125oC
102
101 0.4 0.8 1.2 1.6 2.0 2.4
DIODE FORWARD VOLTAGE, VF, (VOLTS)
576


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